Home Products SIGNA & SIGNA DUO Shuttle High Frequency Welder
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SIGNA & SIGNA DUO Shuttle High Frequency Welder

Run serial HF welding of blister packs, medical bags and automotive parts on a single or double shuttle-tray welder from 6 to 20 kW, with heat-sealer conversion for PP and PE. Built in Poland and supplied, installed and supported across India by Magnum Resources.

6-20 kW
HF Power Output
1 or 2
Shuttle Trays
160°C
Heated Electrode
Poland
Country of Origin
16-20 weeks
Typical Lead Time
CE / ISO 17025
EMC Build Standard
Factory-Backed
Install & Training
Request a Quote
Overview

About this machine

What the SIGNA and SIGNA DUO make

The Zemat SIGNA series is a flat-bed shuttle HF welder for serial production of formed plastic and coated-fabric products: blister and clamshell packaging, medical containers such as blood and ostomy bags, laboratory and rehabilitation equipment, automotive parts and assemblies, office accessories and promotional items. The single-tray SIGNA and double-tray SIGNA DUO use pneumatically driven side-load trays so loading and welding overlap.

Buyers call it a shuttle HF welder, a blister packaging welder, a medical bag welding machine or simply a high frequency welding machine.

Single or double tray, and heat-seal conversion

SIGNA runs one shuttle tray; SIGNA DUO runs two, so the operator loads one side while the other welds, which lifts output on long runs. A heated electrode plate up to 160 degrees Celsius helps weld hard PVC and PET foils and PU foams consistently. The machine converts to a standard heat sealer for materials HF welding cannot join, such as PP and PE, so one machine covers both processes. Each tray stores up to 1000 weld recipes.

What high frequency welding can and cannot join

HF welding works on polar thermoplastics: PVC, PU, PET, A-PET and PLA films. It does not weld non-polar plastics such as polypropylene (PP) or polyethylene (PE), which is exactly why the SIGNA offers a heat-seal conversion for those materials.

Who the SIGNA is built for in India

  • Blister and clamshell packaging producers: retail and industrial packs in PVC, PET-G and A-PET.
  • Medical device and bag makers: blood and ostomy bags, laboratory and rehabilitation equipment.
  • Automotive component suppliers: welded parts and assemblies.
  • Stationery and promotional producers: covers, folders and promotional items.

Why source the SIGNA through Magnum Resources

Magnum Resources is the authorised India partner for Zemat Technology Group. We help you choose SIGNA or SIGNA DUO and the right power, size the tooling with the factory, manage import and customs, and train your operators at start-up. Wear parts and technical support run through the same contact afterwards.

Manufacturer reference: Zemat SIGNA DUO high frequency welder, official specification.

Built For

Who the SIGNA series is built for in India

A single or double shuttle HF welder for serial production of blister packs, medical bags and automotive parts. Find your fit below.

Blister & Clamshell Packaging Producers

Blister & Clamshell Packaging Producers

Weld PVC, PET-G and A-PET blister and clamshell packs in serial runs, with a double-tray option for more output.

Medical Device & Bag Makers

Medical Device & Bag Makers

Weld blood and ostomy bags with switchable tube and outer-edge welds on a small-footprint machine.

Automotive Component Suppliers

Automotive Component Suppliers

Make automotive parts and assemblies where output per square metre of floor space matters.

Stationery & Promotional Producers

Stationery & Promotional Producers

Make covers, folders and promotional items on a flat-bed shuttle welder built for repeatable production.

Specifications

Technical data

Specifications are supplied by the manufacturer. Custom configurations available. Speak to our engineers.

Request Full Datasheet
HF & Tables
HF Power
6, 10, 15 or 20 kW
Work Trays
Single (SIGNA) or double (SIGNA DUO) side-load
Drive
Pneumatic shuttle
Heated Plate
Up to 160°C
Capability
Heat Sealer
Converts to a standard heat sealer for PP and PE
Materials
PVC, PU, PET, A-PET, PLA
Output
Blister/clamshell, medical bags, automotive, stationery
Control
Interface
10-inch touch screen HMI with PLC
Recipes
1000 recipes per tray
Systems
WCS weld control, ATS autotuning, ultrafast ARC limiter
Connectivity
VPN client, VNC server, WAN-LAN and USB I/O
Structure & Safety
Frame
H-frame rolled steel with double-wing front doors
Safety
Fully shielded HF area, pneumatic gates, AntiFlash, SafeDown
Compliance
CE / UL; ISO 17025 EMC testing available
Return on Investment

What this machine saves you

The numbers Indian manufacturers use to justify the CAPEX internally.

Up to 20 kW

HF Power Output

Power from 6 to 20 kW handles everything from small medical bags to larger automotive and packaging parts.

2 Trays

Shuttle Throughput

The SIGNA DUO double tray lets an operator load one side while the other welds, lifting output on long serial runs.

Heat Seal

PP / PE Conversion

Convert the same machine to a heat sealer for PP and PE, so one unit covers both HF welding and heat sealing.

Complete Package

What's included with every machine

From factory to running on your floor, Magnum handles it end to end.

The Machine

Factory-tested and EMC-checked at the Zemat plant before dispatch

Import & Customs

Sea freight and customs clearance to your site, handled by Magnum

Installation & Setup

Coordinated by Magnum with factory-backed engineers

Operator Training

On-site run-in and operator training at start-up

Factory-Supplied Spares

Electrodes and wear parts sourced to order from Zemat

Technical Support

Remote VPN diagnostics and factory-backed support after start-up

Buying Through Magnum

One accountable partner, end to end

Magnum Resources is the authorised India partner for Zemat Technology Group. We help you choose SIGNA or SIGNA DUO and the right power, size the tooling with the factory, manage import and customs, install it on your floor and train your operators at start-up. Wear parts and technical support run through the same contact afterwards.

Authorised India Partner

A direct link to the Zemat factory for specification, tooling and engineering support.

One Point of Accountability

A single team for sourcing, import, customs, installation and training.

On-Site Installation & Training

Factory-backed engineers install the machine and train your operators in person.

Factory-Supplied Spares

Genuine electrodes and wear parts sourced directly from Zemat.

Key Features

Engineering deep-dive

For maintenance teams and production engineers who want to look under the hood.

01

Single (SIGNA) or double (SIGNA DUO) pneumatic side-load shuttle work trays

02

HF output power of 6, 10, 15 or 20 kW for a range of production loads

03

Heated electrode holding plate up to 160 degrees Celsius for consistent welds

04

Easy conversion to a standard heat sealer for PP and PE materials

05

10-inch colour touch screen HMI and PLC storing 1000 recipes per tray

06

WCS Weld Control System and ATS autotuning with ultrafast ARC limiter

07

H-frame rolled steel structure with fully shielded HF area and pneumatic safety gates

08

Suited to PVC, PU, PET, A-PET and PLA films

Watch It Run

See it in action

Real footage from installed sites and OEM demonstrations.

SIGNA DUO Hydraulic Double Station Shuttle HF Welder — Zemat Technology Group
FAQs

Questions Indian buyers ask us

Real questions from our last 50 enquiries, answered upfront.

The SIGNA and SIGNA DUO weld blister and clamshell packaging, medical containers such as blood and ostomy bags, laboratory and rehabilitation equipment, automotive parts and assemblies, and office and promotional items. They are flat-bed shuttle welders built for serial production.

SIGNA has a single shuttle work tray; SIGNA DUO has two. With two trays the operator loads one side while the other is welding inside the shielded press, which raises output on long runs. Both come in 6, 10, 15 or 20 kW.

Not by high frequency, because PP and PE are non-polar and do not heat under an HF field. However, the SIGNA converts easily to a standard heat sealer, which does join PP and PE, so one machine covers both HF welding and heat sealing.

By high frequency it welds PVC, PU, PET, A-PET and PLA films, which covers blister film, medical-grade film and many automotive materials. A heated electrode plate up to 160 degrees Celsius improves consistency on hard PVC and PET foils and PU foams.

Buyers are blister and clamshell packaging producers, medical device and bag makers, automotive component suppliers, and stationery and promotional producers running serial batches.

Typical lead time is around 16 to 20 weeks from the Zemat factory in Poland. Magnum manages import, customs, delivery, installation and operator training at start-up, with spares and support afterwards.

Enquire

Talk to a Magnum specialist

Tell us about your production line and what you're trying to achieve. We'll come back within one business day with pricing, lead time and any technical questions answered.