Authorized India Distributor
BELTA High Frequency Welder for Conveyor Belts
Weld cleats, sidewalls, V-guides and profiles onto PVC, PU, TPU and TPE conveyor belts at 6 to 20 kW, with an electrode that rotates a full 360 degrees. The Zemat BELTA is built in Poland and supplied, installed and supported across India by Magnum Resources.
6-20 kW
HF Power Output
360°
Electrode Rotation
10-150 mm
Cleat & Sidewall Height
Poland
Country of Origin
16-20 weeks
Typical Lead Time
CE / ISO 17025
EMC Build Standard
Factory-Backed
Install & Training
Overview
About this machine
What the BELTA conveyor belt welder makes
The Zemat BELTA is a high frequency (HF) welder dedicated to conveyor belt production and fabrication. It welds cleats, T-cleats and fabricated cleats (scoop, straight, beefy, gusset), sidewalls, leads, steps, V-guides and profiles onto thermoplastic conveyor belting. The large work table and a weld plate that accepts the electrode at almost any angle, up to 360 degrees, are what let it handle awkward cleat and sidewall geometry that a fixed-head welder cannot reach.
Buyers look for this machine under several names: a conveyor belt welding machine, a conveyor belt welder, a cleat welding machine, a sidewall welding machine, or a conveyor belt fabrication machine. It is the HF (also called RF or dielectric) route to finishing plain belting into a working cleated belt.
Built for conveyor belt fabricators in India
The BELTA is aimed at companies that turn plain belting into finished belts: conveyor belt fabricators and service shops, PVC and PU belt manufacturers, conveyor system integrators who build their own belts, and industrial belt distributors who want to add fabrication and stop sending the value-add work elsewhere. Cleat and sidewall heights from 10 mm to 150 mm cover light food-grade belts through to deep-walled bucket and incline belts.
The handling is built around heavy belts. Track rollers on the edges of the work table let the operator slide a long belt into position without a second pair of hands, and pneumatic belt holders keep it square during the weld. A hydraulic drive and a longer 550 mm electrode stroke are available where the work is heavier.
Which belts the BELTA can and cannot weld
HF welding works on thermoplastic belting: PVC, polyurethane (PU and TPU) and thermoplastic elastomer (TPE) belts, the kind used in food, packaging, logistics, airport baggage and light industrial handling. It does not weld vulcanised rubber conveyor belts (the heavy EP, nylon or steel-cord belts used in mining and bulk haulage), because rubber does not melt under an HF field. If your belts are PVC or PU, the BELTA is the right tool; if they are rubber, you need hot vulcanising, not HF.
What conveyor belts the BELTA helps you produce
- Cleated belts: T-cleats and fabricated cleats for incline conveying, elevators and bucket belts.
- Sidewall belts: corrugated sidewalls from 10 mm to 150 mm for steep-angle and high-volume conveying.
- V-guided belts: tracking guides welded to the underside for accurate belt running.
- Food and logistics belts: PVC and PU belts for food processing, packaging lines, warehousing and airport baggage handling.
Why source the BELTA through Magnum Resources
Magnum Resources is the authorised India partner for Zemat Technology Group. One team handles the whole chain: sizing the machine and cleat tooling with the Zemat factory for the belts you make, managing import and customs, installing it on your floor, and training your operators at start-up. Wear parts and technical support run through the same contact afterwards. If you fabricate or manufacture conveyor belts and want to bring cleat and sidewall welding in-house, talk to our engineers about your belt types, cleat profiles and throughput.
Manufacturer reference: Zemat BELTA conveyor belt welder, official specification.
Built For
Who the BELTA conveyor belt welder is built for in India
An HF welder dedicated to conveyor belt fabrication, whether you make PVC and PU belts, weld cleats and sidewalls to order, or build conveyor systems. Find your fit below.
Conveyor Belt Fabricators & Converters
Weld cleats, sidewalls and V-guides onto plain PVC and PU belting to order, instead of sending the fabrication work to another sho...
PVC & PU Conveyor Belt Manufacturers
Join belt components, cleats and profiles in series with reproducible HF weld quality across long production batches.
Conveyor System Integrators & OEMs
Make custom cleated and sidewall belts in-house for the conveyor systems you build, controlling spec and delivery.
Industrial Belt Distributors
Move from reselling plain belting to fabricating finished cleated belts, and capture the value-add margin yourself.
Specifications
Technical data
Specifications are supplied by the manufacturer. Custom configurations available. Speak to our engineers.
Request Full DatasheetHF Generator
HF Power Output
6 kW to 20 kW (switchable)
Generator Efficiency
Approx. 70-90% (configuration dependent)
Autotuning
ATS automatic tuning system
Arc Protection
Ultrafast ARC limiter with reflected-power control
Welding Capability
Cleat & Sidewall Height
10 mm to 150 mm (1 inch to 6 inch)
Electrode Rotation
Up to 360 degrees for any weld angle
Weld Platen Access
Large 270-degree access weld platen
Electrode Stroke
Standard; up to 550 mm (optional)
Belt Materials
PVC, PU, TPU, TPE (thermoplastic belting)
Welds
Cleats, sidewalls, V-guides, leads, steps, profiles
Frame & Handling
Frame
C-frame welded heavy-duty structure
Work Table
Large custom work table with edge track rollers
Belt Holding
Pneumatic belt holders (optional hydraulic drive)
Electrode Change
Quick electrode change system
Tracking Aids
V-guide insert and ruler
Control System
Interface
Touch screen HMI / PLC with detached steering panel
Recipe Memory
Up to 1000 weld cycle recipes
Process Record
Graphical record of the welding process
Remote Service
Remote upgrade and diagnostics via VPN
Safety & Compliance
Shielding
Fully HF shielded and filtered work area
Arc Sensor
ZTG AntiFlash ultrafast ARC sensor + overload protection
Crush Safety
ZTG SafeDown anti-crush electrode motion system
EMC
Grid filter, EM protection, backflow HF emission protection
Standards
Built to CE / UL; onsite ISO 17025 EMC testing available
Return on Investment
What this machine saves you
The numbers Indian manufacturers use to justify the CAPEX internally.
Up to 150 mm
Cleat & Sidewall Height
One machine welds shallow food-grade cleats and deep 150 mm sidewalls for steep incline belts, so you are not limited to one belt type.
360°
Weld at Any Angle
Electrode rotation up to a full 360 degrees lets one operator weld cleats across the belt, sidewalls along the edge and guides underneath without re-rigging the part.
In-House
Cleat & Sidewall Fabrication
Bring cleat, sidewall and V-guide welding onto your own floor instead of outsourcing it, and keep the fabrication margin and the delivery timeline in your hands.
Complete Package
What's included with every machine
From factory to running on your floor, Magnum handles it end to end.
The Machine
Factory-tested and EMC-checked at the Zemat plant before dispatch
Import & Customs
Sea freight and customs clearance to your site, handled by Magnum
Installation & Setup
Coordinated by Magnum with factory-backed engineers
Operator Training
On-site run-in and operator training at start-up
Factory-Supplied Spares
Cleat electrodes and wear parts sourced to order from Zemat
Technical Support
Remote VPN diagnostics and factory-backed support after start-up
Buying Through Magnum
One accountable partner, end to end
Magnum Resources is the authorised India partner for Zemat Technology Group. We size the machine and cleat tooling with the factory for the belts you make, manage import and customs, install it on your floor with factory-backed engineers and train your operators at start-up. Wear parts and technical support run through the same contact afterwards.
Authorised India Partner
A direct link to the Zemat factory for specification, tooling and engineering support.
One Point of Accountability
A single team for sourcing, import, customs, installation and training.
On-Site Installation & Training
Factory-backed engineers install the machine and train your operators in person.
Factory-Supplied Spares
Genuine cleat electrodes and wear parts sourced directly from Zemat.
Key Features
Engineering deep-dive
For maintenance teams and production engineers who want to look under the hood.
HF power output switchable from 6 kW to 20 kW for belts and cleats of different weights
360-degree electrode rotation to weld cleats and sidewalls at any angle
Welds cleats and sidewalls from 10 mm to 150 mm (1 inch to 6 inch) in height
Track rollers and pneumatic belt holders for positioning long, heavy conveyor belts
ATS autotuning system with an ultrafast ARC limiter for repeatable HF welds
Touch screen HMI and PLC with detached steering panel, storing up to 1000 weld recipes
Custom electrodes for T-cleats and fabricated cleats, with a quick electrode change system
Watch It Run
See it in action
Real footage from installed sites and OEM demonstrations.
Documentation
Technical downloads
Brochures, datasheets and CAD files, available on request.
FAQs
Questions Indian buyers ask us
Real questions from our last 50 enquiries, answered upfront.
The BELTA welds cleats, T-cleats and fabricated cleats (scoop, straight, beefy, gusset), sidewalls, leads, steps, V-guides and profiles onto thermoplastic conveyor belts. It turns plain PVC, PU or TPU belting into a finished cleated or sidewall belt. Its large work table and 360-degree electrode rotation let it weld components at angles a fixed-head machine cannot reach.
The BELTA welds thermoplastic belting: PVC, polyurethane (PU and TPU) and thermoplastic elastomer (TPE). These are the belts used in food, packaging, logistics, airport baggage and light to medium industrial handling. It does not weld vulcanised rubber conveyor belts, such as the EP, nylon or steel-cord belts used in mining and bulk haulage, because rubber does not melt under a high frequency field. Rubber belts need hot vulcanising instead.
The main buyers are conveyor belt fabricators and service shops, PVC and PU belt manufacturers, conveyor system integrators who build their own belts, and industrial belt distributors who want to add fabrication. It suits any business that buys plain belting and wants to weld cleats, sidewalls and guides in-house instead of outsourcing that work.
BELTA series welders are typically built at 6 kW to 20 kW HF output, which covers belts and cleats of different weights. It welds cleats and sidewalls from 10 mm up to 150 mm (1 inch to 6 inch) in height, so the same machine handles shallow food-grade cleats and deep sidewalls for steep incline belts.
Cleats, sidewalls and V-guides sit at different positions and angles across a belt. The BELTA work plate accepts the electrode at almost any angle, up to a full 360 degrees, so the operator can weld a cleat across the belt, a sidewall along its edge and a guide underneath without re-rigging the part. It is what makes one machine universal across cleat, sidewall, lead and step work.
The BELTA is designed and built to current European machine-safety and EMC requirements, and Zemat runs its own ISO 17025 certified EMC laboratory, with onsite EMC compliance testing available for CE and UL standards. The work area is fully HF shielded and filtered, and safety comes from the ZTG AntiFlash ultrafast ARC sensor with output overload protection, the ZTG SafeDown anti-crush electrode motion system, a grid filter, safety switches and protection from backflow HF emission.
Yes. Zemat has an in-house tooling department that makes custom electrodes for T-cleats and fabricated cleats, and the BELTA uses a quick electrode change system so you can move between cleat profiles quickly. Send us your cleat and sidewall drawings and we will scope the tooling with the factory.
Typical lead time is around 16 to 20 weeks: build and EMC testing at the Zemat factory in Poland, then sea freight and customs into India. Magnum Resources manages the import, customs clearance, delivery, installation and operator training at start-up. Spares and technical support stay with the same Magnum contact after the machine is brought online.
Engagement options
Evaluate BELTA High Frequency Welder for Conveyor Belts on your terms
Capex decisions deserve a serious conversation. Pick the channel that fits your stage, whether you're specifying, validating or still scoping. Each one routes to the right person on our team within one business day.
Request a Quotation
Configured pricing with lead time, installation, spares and AMC. Detailed proposal in one business day.
Application Engineer Call
30-minute technical review of throughput, substrate compatibility and integration with your existing line.
WhatsApp the Sales Desk
Fastest channel for spec sheets, brochures and quick clarifications. Replies during business hours.
Visit a Reference Installation
Tour a working line at a nearby Indian customer site. Coordinated subject to host approval.
Enquire
Talk to a Magnum specialist
Tell us about your production line and what you're trying to achieve. We'll come back within one business day with pricing, lead time and any technical questions answered.