Home Products CRYSTAL Series High Frequency Welder for Clear PVC & Invisible Seams
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CRYSTAL Series High Frequency Welder for Clear PVC & Invisible Seams

Make practically invisible seams in crystal clear PVC for cinema screens, transparent blinds, curtains and awnings, on a 1 to 4 kW traveling welder with a 6 m table. The Zemat CRYSTAL series is built in Poland and supplied, installed and supported across India by Magnum Resources.

1-4 kW
HF Output Power
6 m
Work Table (CRYSTAL)
670 mm
Max Electrode Length
Poland
Country of Origin
16-20 weeks
Typical Lead Time
CE / ISO 17025
EMC Build Standard
Factory-Backed
Install & Training
Request a Quote
Overview

About this machine

What the CRYSTAL series makes

The Zemat CRYSTAL series is built around one job: joining crystal clear PVC film with a seam you can barely see. Using Invisible Seam technology and special electrodes, it makes a strong, ultra-thin weld and flattens it, so the finished product stays transparent. That makes it the machine for clear PVC windows, rollup transparent walls and curtains, cinema and projection screens, home theatre screens, pergolas with omega profiles and zippers, awnings, shades and blinds, and PVC or PU coated technical textiles.

Buyers search for this as a clear PVC welding machine, an invisible seam welding machine, a transparent PVC welder, or a cinema screen welding machine. If your product has to stay see-through across the weld, this is the series that does it.

CRYSTAL and CRYSTAL ECO: which one fits

There are two machines in the series. CRYSTAL is the automatic traveling welder: a 6 m work table (4 m working space with the head parked), a traveling head that welds, cuts and flattens in automatic cycles, a worktable vacuum section and magnetic holders for positioning the film, plus front and rear guiding trays and a laser guide. It is delivered fully assembled and ready to use, with no site installation required. CRYSTAL ECO is the economical version: a two-stage process (HF weld and cut, then flatten and press) on a manual sliding table that takes any width of roll, with a C-frame steel structure and welding bars from 200 to 670 mm. ECO suits a lower budget or lower volume; CRYSTAL suits a production line that needs speed and repeatability.

Built for clear-PVC and technical-textile makers in India

The CRYSTAL series suits cinema and projection screen manufacturers, fabricators of transparent PVC blinds and curtains for restaurants, cafes, balconies and patios, awning, pergola and shade-system makers, and tent, truck cover and technical-textile producers who want an invisible finish. It welds PVC, PU, TPU and reinforced technical textiles, and optional tooling adds zipper, keder and omega-profile welding.

What high frequency welding can and cannot join

HF welding works on polar thermoplastics: clear and coated PVC, polyurethane (PU and TPU) and reinforced technical fabrics. It does not weld non-polar plastics such as polypropylene (PP) or polyethylene (PE). For transparent products the material is almost always clear PVC film, which welds cleanly on the CRYSTAL.

Why source the CRYSTAL series through Magnum Resources

Magnum Resources is the authorised India partner for Zemat Technology Group. One team handles the whole chain: choosing CRYSTAL or CRYSTAL ECO for your products and volume, sizing the tooling with the Zemat factory, managing import and customs, and training your operators at start-up. Wear parts and technical support run through the same contact afterwards. If you make cinema screens, transparent blinds or clear PVC products and the visible seam is the problem, talk to our engineers.

Manufacturer reference: Zemat CRYSTAL series high frequency welder, official specification.

Built For

Who the CRYSTAL series is built for in India

An HF welder built to make invisible seams in clear PVC, whether you produce cinema screens, transparent blinds, awnings or coated technical textiles. Find your fit below.

Cinema & Projection Screen Manufacturers

Cinema & Projection Screen Manufacturers

Weld wide projection and cinema screens in clear or coated PVC with seams that stay invisible across the viewing surface.

Transparent PVC Blind & Curtain Fabricators

Transparent PVC Blind & Curtain Fabricators

Make rollup clear PVC walls, curtains and blinds for restaurants, cafes and balconies, with a clean see-through weld.

Awning, Pergola & Shade System Makers

Awning, Pergola & Shade System Makers

Produce awnings, pergolas and shades, welding omega profiles, keder and zippers into PVC and coated technical textiles.

Tent, Truck Cover & Technical Textile Producers

Tent, Truck Cover & Technical Textile Producers

Join PVC, PU and reinforced technical textiles for tents, covers and shade systems where seam finish matters.

Specifications

Technical data

Specifications are supplied by the manufacturer. Custom configurations available. Speak to our engineers.

Request Full Datasheet
CRYSTAL (Automatic Traveling Welder)
HF Output Power
1 kW to 4 kW (smooth adjustment)
Work Table
6 m table, 4 m working space (head parked)
Welding Units
Two: one to weld and cut, one to flatten and press
Electrode Length
Up to 670 mm
Positioning
Worktable vacuum section, magnetic holders, guiding trays, laser guide
Cycles
Automatic weld, cut and flatten
Control
ATS autotuning + WCS weld control, PLC with 10-inch HMI
Options
Zipper, keder and omega-profile welding
Delivery
Fully assembled, ready to use, no installation required
Materials
PVC, PU, TPU and reinforced technical textiles
CRYSTAL ECO (Economical Version)
Process
Two-stage: HF weld and cut, then flatten and press
Welding Bar
200 mm to 670 mm length
Overlap Weld
Seam up to 10 mm wide (670 mm long)
Work Table
Manual sliding table, any dimensions for wide rolls
Frame
C-frame rolled steel structure
Control
Touch screen HMI, ATS autotuning + ultrafast ARC limiter
Options
Zipper, keder and omega-profile welding
Common to Both
Recipe Memory
Up to 1000 weld cycle recipes
Remote Service
Remote upgrade and diagnostics via VPN
Safety
ZTG AntiFlash ARC sensor, ZTG SafeDown anti-crush, grid filter, EM protection
Standards
Built to CE / UL; onsite ISO 17025 EMC testing available
Return on Investment

What this machine saves you

The numbers Indian manufacturers use to justify the CAPEX internally.

Invisible

Seam Technology

A very thin weld, flattened with a dedicated electrode, leaves the join in clear PVC practically invisible, which is the whole point for screens and transparent blinds.

Up to 6 m

Work Table Length

The CRYSTAL 6 m table welds wide cinema screens and transparent walls in one pass, with the traveling head handling weld, cut and flatten automatically.

2 Models

Automatic or Economical

Choose the automatic CRYSTAL for line speed and repeatability, or the manual-table CRYSTAL ECO for a lower budget or lower volume.

Complete Package

What's included with every machine

From factory to running on your floor, Magnum handles it end to end.

The Machine

Factory-tested and EMC-checked at the Zemat plant before dispatch

Import & Customs

Sea freight and customs clearance to your site, handled by Magnum

Delivery & Setup

CRYSTAL arrives ready to use; Magnum coordinates delivery and run-in

Operator Training

On-site operator training at start-up

Factory-Supplied Spares

Electrodes and wear parts sourced to order from Zemat

Technical Support

Remote VPN diagnostics and factory-backed support after start-up

Buying Through Magnum

One accountable partner, end to end

Magnum Resources is the authorised India partner for Zemat Technology Group. We help you choose CRYSTAL or CRYSTAL ECO, size the tooling with the factory, manage import and customs, and train your operators at start-up. Wear parts and technical support run through the same contact afterwards.

Authorised India Partner

A direct link to the Zemat factory for specification, tooling and engineering support.

One Point of Accountability

A single team for sourcing, import, customs, delivery and training.

Setup & Training

CRYSTAL ships ready to use; Magnum runs in the machine and trains operators.

Factory-Supplied Spares

Electrodes and wear parts sourced directly from Zemat.

Key Features

Engineering deep-dive

For maintenance teams and production engineers who want to look under the hood.

01

Invisible Seam technology that joins crystal clear PVC film with a strong, ultra-thin weld

02

6 m work table with 4 m working space and a traveling welding head (CRYSTAL)

03

Two welding units: one to weld and cut, one to flatten and press the seam

04

Smooth HF output from 1 kW to 4 kW with precise electrode motion and pressure control

05

Electrode length up to 670 mm, with a dedicated electrode for omega profiles and linear welds

06

Worktable vacuum section and magnetic holders for accurate film positioning

07

ATS autotuning and WCS weld control via a PLC with a 10-inch HMI touch screen

08

CRYSTAL ships fully assembled and ready to use; CRYSTAL ECO offers an economical manual-table version

Watch It Run

See it in action

Real footage from installed sites and OEM demonstrations.

CRYSTAL Clear PVC HF Welder — Zemat Technology Group
FAQs

Questions Indian buyers ask us

Real questions from our last 50 enquiries, answered upfront.

The CRYSTAL series makes practically invisible seams in crystal clear PVC. With special tooling it forms a strong, ultra-thin weld and flattens it so the join stays transparent. That is what you need for clear PVC windows, rollup transparent walls and curtains, cinema and projection screens, pergolas, awnings, shades and blinds, and PVC or PU coated technical textiles.

CRYSTAL is the automatic traveling welder: a 6 m work table, a traveling head that welds, cuts and flattens in automatic cycles, a vacuum table and magnetic holders for positioning, and it arrives fully assembled and ready to use. CRYSTAL ECO is the economical version: a two-stage process (HF weld and cut, then flatten and press) on a manual sliding table that takes any roll width, with a C-frame steel structure. CRYSTAL is for production speed and repeatability; ECO is for a lower budget or lower volume.

A normal HF weld leaves a visible overlap or line. Invisible Seam technology makes a very thin linear weld and then flattens it with a dedicated electrode, so on transparent PVC the join is practically invisible. It is the reason the CRYSTAL is used for cinema screens and clear blinds, where a visible seam would spoil the product.

The CRYSTAL series welds clear PVC film, PVC and PU coated fabrics, TPU and reinforced technical textiles. CRYSTAL has a 6 m work table with 4 m of working space, and the electrode can be up to 670 mm long. CRYSTAL ECO uses a manual sliding table of any dimensions, which makes it practical for wide rolls, with welding bars from 200 to 670 mm.

Yes. With optional tooling both machines can weld zippers and keder and embed omega profiles, which is useful for pergolas, tensile structures and shade systems. The CRYSTAL also uses a dedicated flattening electrode that doubles for omega profiles and standard linear welds.

The main buyers are cinema and projection screen manufacturers, fabricators of transparent PVC blinds and curtains for restaurants, cafes, balconies and patios, awning, pergola and shade-system makers, and tent, truck cover and technical-textile producers who need an invisible finish on clear PVC.

Output is smoothly adjustable from 1 kW to 4 kW, matched to thin clear-PVC film rather than heavy materials. The CRYSTAL automatic traveling welder is delivered fully assembled and ready to use, with no site installation needed. Magnum still handles delivery, positioning and operator training so your team is productive from day one.

Typical lead time is around 16 to 20 weeks: build and EMC testing at the Zemat factory in Poland, then sea freight and customs into India. Magnum Resources manages the import, customs clearance, delivery and operator training at start-up. Spares and technical support stay with the same Magnum contact after the machine is brought online.

Enquire

Talk to a Magnum specialist

Tell us about your production line and what you're trying to achieve. We'll come back within one business day with pricing, lead time and any technical questions answered.